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Part II - Refacing
your Cabinets
On this page we'll take you
through the process of refacing your cabinets with pressure
sensitive wood veneer and precut end panels. Beginning with
the tools and materials you'll need to complete the project,
all of which are available at Rockler Woodworking and
Hardware.
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Tools Needed
to Complete Project:
Step 1 -
Remove doors, drawers
and moldings.
If you plan to use the old hinges, keep hinges and
screws together in a convenient location. Remove
drawers from the cabinets and set aside. Next,
remove any cabinet moldings.
Remove any loose and/or peeling coatings from any
surface you plan to cover with
pressure sensitive veneer. Any depressions left
in the surface should be filled with hard drying
putty and sanded smooth.
Lightly sand any surfaces you plan to cover with
self-adhesive coverings, using
150 grit sandpaper (Figure C). DO NOT USE A
POWER SANDER. Just scuff the surface. This will help
ensure a good bond when applying self-adhesive
covering. Remove any dust or sanding particles with
tack cloth before applying self-adhesive
coverings.
Clean
the surface with a mild dishwashing liquid and water
with a damp cloth. Don't get it soaking wet. Rinse
with a damp rag and allow it to dry thoroughly. Use
household ammonia to remove wax.
Step 2 - Install cut-to-size panels
Start by applying the
cut-to-size plywood to the cabinet end panels.
Apply
wood glue to the back of the plywood (Figure 4),
then fit it to end panel, making sure it is flush
with the cabinet front and bottom (Figure 5).
Use finishing
nails to secure cut-to-size plywood to cabinet end
panel (Figure 6).
Using
sanding block with 150 grit sandpaper, sand the
edges of the plywood to ensure that it is flush with
the cabinet's front frame (Figure 7). Use a clean
tack cloth to remove the sanding dust.
Check
entire cabinet for areas where unfinished wood is
exposed, such as along the sanded edges of the
plywood, and seal the edges (Figure 8).
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Figure 4 |
Figure 5 |
Figure 6 |
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Figure 7 |
Figure 8 |
Figure 9 |
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Figure 10 |
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Step 3 - Apply self-adhesive veneer
or laminate.
With a sharp pair of
scissors, rotary cutter or utility knife and
straight edge, cut the self-adhesive covering into
strips 1/2'' wider and 2'' longer than the face
frames you plan to cover (Figure 9 and 10).
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Figure 11 |
Figure 12 |
Figure 13 |
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Figure 14 |
Figure 15 |
Figure 16 |
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Figure 17 |
Figure 18 |
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NOTE:
COMPLETE ONE OPENING AT A TIME!
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Step 4 - Apply
pressure sensitive veneer or laminate to the inside
face frame edge
Inside
Face Frame Edge
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Cut
veneer or laminate to length to fit
inside edge of stile. Width of
veneer/laminate strip should allow for
trimming flush with stile after
installation.
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Peel back
just enough backing from the top of the
strip to anchor the strip to the inside
edge of the face frame.
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Make sure
the top edge of the strip is flush and
square with the top of the face frame
opening.
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Then
press and lightly smooth downward,
peeling the backing off as you go. (Be
very careful to get it lined up right
the first time, because the special
adhesive makes it very difficult to get
off!)
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After
applying veneer/laminate to inside edge
of stiles, cut veneer or laminate to
length to fit inside edge of rail.
repeat application steps above.
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On bottom
rail, match bottom rail's inside edge
when applying the veneer or laminate,
because you will not be able to easily
trim this edge.
Step 5 - Apply
pressure sensitive veneer or laminate to the face
frame
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Stiles
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Peel back
just enough backing from the top of the
strip to anchor the strip to the face
frame.
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Make sure
the top edge of the strip is flush and
square with the top of the stile.
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Align the
strip so that there’s an even overlap on
both sides of the stile (Figure 11).
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Then
press and lightly smooth downward,
peeling the backing off as you go. (Be
very careful to get it lined up right
the first time, because the special
adhesive makes it very difficult to get
off!)
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Repeat
above on other stile.
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Rails
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Peel back
just enough backing from one end of
pressure sensitive veneer/laminate and
position it to overlap the left and
right stiles by 1”.
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Align the
strip so that there’s an even overlap on
top and bottom of rail.
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Then
lightly press and smooth
left to right, peeling the backing off
as you go (Figure 12).
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Repeat
above on other rail.
Step 6 - Trimming Overlap from Stiles and Rails
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Using a razor
knife, trim the overlap excess inside the
opening from both stiles and rails. Use the
inside of the face frame as a guide (Figure
13).
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Trim the
overlay from the top and bottom of the
cabinet (Figure 14).
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Use straight
edge as a guide and cut all the way through
both the layers of pressure sensitive
veneer/laminate (Figure 15).
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Gently smooth
the rail pressure sensitive veneer/laminate
back down to the stile. The veneer should
meet smoothly where the rail and stile join
together.
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Repeat on
other three corners.
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Using sanding
block with 150 grit sandpaper, sand one
direction toward the inside of cabinet box
clean up the edge of the pressure sensitive
veneer/laminate even with the inside of the
cabinet face frame (Figure 16).
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Using the
veneer smoothing blade
or Plexiglass scraper, apply as much
pressure as possible to the pressure
sensitive veneer/laminate. Go with the grain
(Figure 18).
Next up...
Next, on page 3, we'll cover installing
your new cabinet doors and drawer fronts. |
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